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Sizing tool

Size your thermic fluid heater

Add up your process heat loads and get the Neotherm model, fluid circulation rate and fuel cost for oil, solid fuel, gas or electric heating.

1What is the heat load?

Enter each consumer's connected heat load: reactor jacket, stenter, press, corrugator roll etc.

2Temperature & margins
3Fuel available at site
₹What you pay for energy

Defaults are indicative. Enter your own rates for an accurate comparison.

Heat load–

Running cost per day

How this is worked out

Heat load: the sum of connected loads, or for a batch kcal/hr = kg × Cp × (T2 − T1) × 60 ÷ minutes. 1 kW = 860 kcal/hr.

Required heater capacity = load × (1 + losses) × (1 + margin). The thermic fluid outlet must be at least 20–30 °C above the process temperature.

Selection: oil (LDO / FO / HSD) → Neotherm NT, up to 300 °C; solid fuel → Neotherm C NTC, up to 300 °C; electric → Neotherm E NTE, up to 280 °C and 70,000 kcal/hr; PNG / LPG → Neotherm fitted with a Riello gas burner (engineered to order).

Circulation ≈ kcal/hr ÷ (800 kg/m³ × 0.6 kcal/kg·°C × 25 °C) m³/hr, using a typical mineral thermic oil and a 25 °C rise across the heater.

Fuel cost = load ÷ (NCV × efficiency): oil 88 %, solid fuel 70 %, electric 98 %. NCV: coal 4,500, wood 3,300, briquette 4,000 kcal/kg.

Next step

Want this sizing checked by an engineer?

Your inputs and the recommended model are attached automatically. We will confirm the selection, the accessories and the price.